Showing posts with label apoxie sculpt. Show all posts
Showing posts with label apoxie sculpt. Show all posts

Thursday, October 13, 2016

Presea - Accessories - Tales of Symphonia

Welcome to Presea Part 4: Accessories! Feel free to venture back and check out the Gloves & Boots, Dress, and Wig. Many thanks to the ever fabulous Elemental for the amazing photos! We braved the cold and pulled it off!

This costume had a lot of smaller pieces involved. This post covers the belt, pouch, dagger, and Exsphere (necklace).

For this project I actually bought a piece of real leather to work with. I used the suede-like side as the outside (as opposed to the shiny side), because I thought it was more true to the character.

The first piece I cut was the long strip for the belt. Later I went back and reinforced this strip by sewing a second layer to it. I used scissors and carefully cut out the holes. The buckle was found in an store on Queen street after much searching.

Then I patterned the pouch.
The pouch consists of one curvy strip of leather that folds over on itself to be the front, bottom, back and flap of the pouch.
Then there are the 2 panels that form the two orange curved sides of the bag.


These were stitched together, then all the edges were finished.

These were then marked and very carefully hand stitched to the leather. At this time I was unsure if my sewing machine could handle leather, so I hand stitched all the leather on this costume. Turns out it can, with the right needle, which I found 1 year later when I returned to finish the project. Unfortunately I finished all the leather work before then...
I made a matching bias tape and stitched that on as well. The last step was to cut 2 slits in the back so the belt could be fed through the pouch.

I had intended for this bag to be functional, but unfortunately it was too floppy to hold it's shape with anything inside...
Next up is the dagger! The dagger is also attached to the belt, but the character never uses it, it seems purely part of the design.

I made the dagger out of wood, cutting it out with a jigsaw.

I had my friend Ian dremel out the blade edges because at the time the sanding bit on my dremel was not working. When I received it back I hand sanded it even smoother.
I created a sheath and loop to attach to the belt. The loop was on an angle so the dagger would be angled like it is on the character.

I started the paint treatment with grey primer, then silver and finally a light blue acrylic for the face of the blade.

The last detail was the Exsphere. I started by drawing out the piece full scale, then making a wire frame for it. I bought a large red bead for the gem in the center. I sculpted the piece with apoxie sculpt, which is great for this kind of thing as it dries super solid. Later I went back and broke the two side arms and bent them further back to better contour the neck. I filled in any divots with more apoxie sculpt and sanded it smooth.
 

I masked off the gem with painter's tape and then sprayed the piece a matte black. Then I painted over that with a gold acrylic paint. Lastly I created a short chain so it could be worn. The actual character has this gold piece built around the gem, which is fused into her skin, I didn't think that was necessary for me! Hahaha I just had to be careful not to look down suddenly, otherwise I would be jabbed in the neck.

Tuesday, March 8, 2016

Vaporeon Gijinka - Sandals & Accessories - Pokémon


The 6th and final instalment of my Vaporeon building quest: Sandals & Accessories! This costume was all about the details and finishing touches. Beading, painting, trimming, gems, accessories, props--all elements that helped give this costume the extra wow-factor. It's not often I break a costume down into 6 posts, but this one is certainly worthy of that.

Links to Part 1: BoleroPart 2: Under LayersPart 3: Wrap Skirt TailPart 4: Wig & Hairpieces, and Part 5: Wraps & Bracers!

Thanks to Elemental Photography for the fantastical photoshoot! Credit for the original costume design goes to Cowslip!

Firstly I would like to thank my friend Harriet for lending me her fan! She does Chinese fan dancing and allowed me to borrow hers for this shoot. Thanks muchly!

For the sandals I started by buying a plain pair of cheapo flip flops from Ardene's. Which is a great place to buy shoes you don't care about.

I patterned my base cover shape out of paper, then cut out my pieces (making sure they were mirror images) in leather. Using acrylic paint, I painted these leather pieces navy blue to match the costume.

These pieces would wrap under the bottom of the shoe, with a single seam in the top. The long tails would be used to make a buckle strap around the back of the heel.

Once I was happy with the fit, I machine stitched that top seam.

Next step was to create ruffle bit. Using leftover navy fabric from the bracers I created the two pieces. Each is made of two layers, sewn right sides together along the outer edge, then flipped inside out and top stitched. 

These were then gathered and stitched onto the top of the leather part of the sandal. I also tacked them down with a hand stitch in a few places on the outer edge, because the fabric was super stiff and didn't want to lie flat. 

Next I sewed a buckle into the back of each and punched holes to finish the closure. 

The last step was to glue the leather piece to the sole of the shoe to keep it in place/stop it from rotating. I used e6000 to glue it and it worked quite well. 

Another step in the detailing process for this costume was creating the gems for the center front and the edge of each bracer. 

I sculpted them using apoxie sculpt and then I painted them using a few different shades of nail polish. I did a splotchy application of my dark blue and light teal. And then went over that with a translucent shimmery blue, before finishing it off with a coat of clear gloss.

I applied the same paint to my toenails later! Details are important!

All of the gems were glued onto the costume with e6000. 

My last accessory was a brooch I created for the front of the costume. It was based on the very faint squiggle in the illustration. I got to interpret it how I wanted and this was the result. (I think I sewed beads to  the center later?)
Overall I am very satisfied with how this project turned out, and look forward to starting my next complicated fancy project.

Once again thanks for all your support! Now that this is done I can move on with my life! Hooray!

Thursday, December 3, 2015

Sakura - Clow Wand - Cardcaptor Sakura

I'm back from hiatus guys, so let's look at the final part of my Sakura costume series--lets talk about the Clow Wand!

The wand was the only part of the costume that I did not have time to build for the original debut of the Sakura 1st Opening costume at AN 2013. Instead it was built for the Sailor Suit version for Otakon later that summer.

Once again shout-out to EleventhPhotograph for doing both the quick pics at Otakon and the awesome shoot this fall.

You may notice a slight difference between the photos from the school uniform shoot and the 1st opening outfit shoot I did over a year later--I redid the paint-job on the wand. Because the wand was originally painted in the hotel room the night before the con with acrylic paint and no reference picture. And I got the colours (based on the anime and not the manga illustrations) wrong! Yes, this does happen. (The eyes are pink like the handle and not red like the beak--whoops!) So, for subsequent events I had it repainted with spraypaints and finished it with a nice gloss coat to give it some extra shine. The gloss coat looks much better than the flat colours alone.

Also, at AN this past year I dropped the wand and broke it, chipping the beak. After fixing that I had to repaint it a third time.

I haven't built as many prop-heavy costumes in recent times (Splatoon doesn't count because I didn't build the props!). Props is where I started, and I would really like to get back into making more props. But I am always drawn in by more fabric construction heavy costumes I suppose?

Without further ado, lets get started talking about the build. I began by sketching out the wand at full scale based on the reference photos. Once I was satisfied I used my sketch as a template to make the 4 wing pieces out of styrene. Did I mention I am still working on leftover materials from the Asuna armour? Because I am.

I also used this to cut out the basic shape of the bird head in insulation foam. I cut out a place to stick the rod up the center.
I used a dowel for the rod. I suppose the wand could have been lighter if I had used a pvc pipe instead of a dowel, but I totally didn't think about that until way later and by that point it was too late to swap it out without restarting.

I cut 2 more copies of the insulation foam bird head shape and glued these to both sides. Then I started carving.

Then I cut two angled slits in the back to stick the first two wings. These were glued in place.

Then I used apoxie sculpt to add the raised details. I also used apoxie sculpt to make the detail on the bottom end of the rod. I had to do that in 2 stages though because the sculpting material tends to not want to stick to what I want it to. So I made a base layer in the approximate shape and then built up a smooth layer over top.



Once I was satisfied with the sculpt I sanded it down a bit. Then I glued the top wing on and built up the eye detail with more apoxie sculpt.

Then I sanded down the beak and painted over a few layers of gesso.

From this point onwards Clow Wand version 1.0 was finished in poor lighting in a hotel room using acrylic paints. The picture at the top of the article was the resulting paint job. Not terrible, but I was not satisfied.
I sanded off the majority of the original paint job so I could start with a more or less smooth surface. I decided to completely redo the paint job to better match the original Sakura costume.

I carefully used some leftover Shell Shock to paint a thin coat over the unprotected foam beak surface (this is what chipped off when I dropped it a year or so later).
Using copious amounts of painters' tape to mask other areas, I began the paint process first with the gold. Then I hand painted the pink areas with acrylic, before re-masking and moving on the the red areas.

I finished the whole piece with nearly an entire can of gloss coat applied in many thin layers. 

This prop was pretty easy to make, it just took a bit of time with dry times, cure times, and sculpting times. 

And that's it folks! After years of waiting, I finally finished documenting my Sakura costume! Haha

Stay tuned: Vaporeon is coming up next!

Thursday, August 14, 2014

Forest Guardian - Wig, Mask, Bow & Arrows

[Sometimes life gets in the way of fun, most notably when writing a final essay for school takes several days longer than expected... Finally posting last Thursday's blog post. :P I will be carrying on as normal from here on out!]
Now, on to the fourth and final part of my Forest Guardian costume: Wig, Mask, Bow & Arrows. (Not necessarily in that order.) If you are interested in the other sections, including my design process, accessories, and embroidery, check out parts one, two and three respectively!

The mask was actually the first piece I started on. I began this part of the project almost a year ago now (after I returned from Otakon 2013!). I knew I wanted to make it close fitting to the face, like I had designed it, meaning I knew I wanted to cast the piece from the very beginning.

I started by getting a friend of mine to do a life cast of my face. (Ian, who has helped me out on many other projects before, most notably: Nickel and Asuna's cast armour pieces). I didn't do this myself because a) it is impossible to cast your own face, and b) I didn't know how to do it last year. (But now I am wiser!) I will not go into explaining the details of life casting in this post, and will simply skip ahead to when I actually began on the mask itself.

After I was handed a concrete replica of my head, I began sculpting my mask piece. I started by marking out the outline of the mask itself in pencil, ensuring I had the eyeholes and bottom edge looking more or less symmetrical. Then I laid down a layer of clay about 1/4" thick over the marked area. Note: If you are casting, always make sure you are using a sulfur-free clay!!!
Then I began to smooth out the clay and add in the raised details. The smoothing was aided by 99% alcohol, which worked pretty well.

Then I drew an approximation of what I wanted for the antlers. Using these as a guide I sculpted my antlers out of a hardening clay (called apoxie sculpt) over a wire frame for stability.

The antlers were sculpted separately from the mask piece because casting the mask and antlers as a singular entity would be next to impossible.

Most of the materials used here were left over from my Asuna costume, which I had purchased with this project also in mind.
Once the antlers had cured completely, I sculpted 2 sockets which they would slot into on the mask itself. This would ensure they would bond well with the mask and not be at risk of falling off later under their own weight.

Then I created the negative mold for my mask. I used a product called "Rebound 25" which is a silicone rubber. I mixed the 2 parts together according to the box instructions and slathered it over my mask piece. It took about 2 layers. Once that cured, I made a plaster bandage 'mother shell' for support. Then I de-molded it.

Next, I made the final pull of my cast out of a product called "Shell Shock", which is a plastic. Instead of using the life cast of my face as the 2nd part of the mold, I chose to instead 'slosh cast' the piece. Since my product had a short work/cure time, this was acceptable choice. I painted in my splash coat (first layer) carefully, making sure it went into all the nooks and crannies, and making double sure there were no air bubbles. Then I added a second and third layer as necessary.

I used paperclips to hold the mold and shell together at the edges. Admittedly, I made a bit of an undercut when I made the mother shell and had to break the edges to get it off the initial sculpt. It still worked for this cast, but in future I will try not to do that...

Pictured below are the three parts: the sculpt, the negative mold with mother shell and the positive cast.




Then I cleaned up the cast using a dremmel. I had to round out all the edges, making sure there were no sharp points against my face--particularly in the eyeholes. I also had to thin down the forehead area in the back of the mask, as it was a bit thicker than the rest of the mask, making it not sit snugly on my face.
I filled any air bubbles and sanded the whole piece to be even smoother. Using a really strong epoxy I glued the antlers into the sockets. I later drilled 4 holes in the mask to add on the ties.

Fast forward several months to the next piece of this project, the bow and arrows.  When I started this part of the project this past March I knew there was going to be a slight problem: I knew approximately how I wanted to make this piece, but I didn't have the proper tools to do it at home. 

I was taking a scenic carpentry course at the time and brought the draft of my bow to my prof, asking his opinion on how best to make it, while also requesting to use the shop outside of class for this personal project. Since a) I was well ahead of the class on my furniture project, and b) we are such bros, he let me use both the tools I needed and found me a piece of hardwood to make it out of! :D

The bow itself is constructed from 3 pieces: 2 arcs made of poplar and a dowel for the center hand grip. t was important that I make the pieces out of hardwood, because although the bow itself would not be under tension, a softwood would splinter when being cut/sanded or would break very easily later. I didn't want this piece to be too fragile!
Using my full scale draft, I traced the 2 arcs onto the wood. These were carefully cut out using the bandsaw. Then using a spin sander I rounded out the corners and tapered the bow into the final shape. This took quite a bit of time, but I am very happy with the result! To get it extra smooth, I used a fine grit sandpaper and finished the job by hand.

To attach these pieces at the center, I drilled a pair of holes into each of the joining surfaces and placed dowels into them. Using epoxy, I glued the whole thing together. The dowels in the joint would strengthen it much more than gluing 2 flat surfaces together would. Also by having 2 dowels in each join this meant I wouldn't have the pieces rotating in place.


Next I used apoxie sculpt to make the detailed bits on the end of the bow.
For the arrowheads I was initially going to sculpt them out of apoxie sculpt too, but it wasn't achieving the desired look so I switched to clay. Then I molded the arrowhead and cast 7 arrows. (I was too lazy to make more.) I feel I need to improve my arrowhead casting method, as they didn't turn out as clean as desired. (For those who know casting: it was a 1 part box mold with a slit in it.)



Next I started the paint job. The mask, arrows and bow were done all at the same time. Any areas I didn't want silver were covered in painters' tape. I primered black, then sprayed silver in several coats, then sanded the pieces to age them.

The wooden part of the bow and arrows was then stained with a "cherry" colour and finished with a clear coat. I sanded and coated it a second time to make it extra smooth.

Then I hand stitched a piece of leather over the hand grip to match the rest of the costume.




The last detail was to add feathers to match the rest of the costume. The ones on the mask were tied on, the ones on the arrows were glued into slits that I had carefully cut with an exacto knife.

I measured and added the ties to the mask, finishing off the ends with clear nail polish so they wouldn't fray.

Now lets talk wigs! The wig was actually an "Amy Pond" wig I ordered off of Five Wits. (As a side note, I love the names these guys give their wigs!) I picked it because it didn't have bangs, which would get in the way of the mask. It had arrived before Costume Con, but I had no time to style it, so I didn't end up wearing it to that event.


The style I eventually decided upon was relatively simple. I french braided horizontally across the back of the wig, only taking hair from the top. I left the 'sideburn' sections to hang freely at the front, but the rest of the hair was pulled away from the face to reduce bulk under the mask. From the opposite side of where I started my braid I created a twist with the front bunch of hair, which was pinned and threaded through the braid at the center back. I stuck a feather in the end of the braid for good measure.

This style worked well because it helped both keep the hair away from the face and also provided an 'anchor to tie the mask to at the back. Having the 4 ties meet at the center back under the braid kept the mask from sliding down my face as much as it did without the wig.

Overall I really love the finished look with the wig.

I hope to do a full photoshoot of this costume in the forest sometime soon, just need to find time (that also coincides with good weather and a photographer)... Also my bow will be making the trip to Otakuthon without me! I am lending it to a friend for his costume, which is some kind of mouse archer from a game I am not familiar with.

[Edit: The new snowy photos are from my winter photoshoot I did with EleventhPhotograph! Many thanks!]